Microwave battery application tube furnaceintroduce

Product Introduction:

The microwave battery material pyrolysis tube sintering furnace combines microwave atmosphere high-temperature heating technology with traditional heating furnace design. Through special design of the pipeline ends, various process conditions such as atmosphere, temperature control, and pressure control can be achieved. Suitable for high-temperature synthesis, calcination, roasting, sintering, pyrolysis, carbonization, ashing, incineration, melting, and heat treatment of various solid materials under vacuum or flowing atmosphere conditions in industry laboratories such as coal, power, metallurgy, powder processing, and chemical engineering, as well as university laboratories; It can also be used for sintering and synthesis of materials in the fields of semiconductors, nanomaterials, magnetic materials, electronic ceramics, structural ceramics, metal compounds, nitrides, carbon fibers, graphene technology, etc; In addition to the unique advantages of "high, low, fast, and economical" of high-temperature microwave oven and its sintering process technology, this furnace also has significant advantages such as wide application, easy operation, process repeatability, and good stability. Specially suitable for the development, testing, and small-scale production of new materials.

Application scope:

The microwave battery application pyrolysis tube furnace can be used not only for battery materials, but also for high-temperature synthesis, calcination, roasting, sintering, ashing, incineration, melting, heat treatment, pyrolysis of solid materials such as coal, electricity, metallurgy, chemical industry, etc

Main features:

①The heating rate is fast and the temperature field is uniform. It can rise from room temperature to 1100 ℃ within 20 minutes (taking graphite as an example).

②Integrated design, equipment atmosphere matching equipment integration, safe and reliable.

③Adopting a dedicated low dielectric polycrystalline material vacuum integrated molding inner cavity and double-layer insulation structure to ensure that the furnace surface temperature is measured by a thermocouple at room temperature.

④Enix Pro system, PLC automatic control, intelligent and controllable temperature and power, touch screen operation, real-time temperature power curve display, providing manual, automatic, and constant temperature operation modes that can be freely switched.

⑤Adopting a continuously adjustable, high stability, long lifespan, continuous wave industrial grade microwave source to ensure that the equipment can operate continuously and stably for a long time.

⑥Microwave flange connection for gas path connection, convenient loading and unloading, clamp connection; This device is a non-contact heating device with no material contamination.

Atmosphere and Environment:

The dedicated gas path structure of an independent atmosphere system can accommodate various atmospheres (such as air, oxygen, nitrogen, argon, weak reducing atmosphere, etc.); Adopting corrosion-resistant exhaust channels can quickly discharge the gases emitted during the heating process.

Customer cases of microwave pyrolysis:

China Aviation Fifth Academy, Aviation Tenth Academy, Aviation Fifteen Yuan, Dalian Institute of Technology, Harbin Institute of Technology, Institute of Process Science and Technology of the Chinese Academy of Sciences, Tianjin Desalination Institute, CNNC North 202 Institute, 404 Institute, Xi'an Jiaotong University, Northwestern Polytechnical University, Tsinghua School of Architecture, CRRC China, etc.

technical parameter

●Product Name: Microwave Battery Application Device

●Product model: ANKS-DC06

●Power supply requirement: 380V ± 10Hz

●Whole machine power: 8000W

●Microwave frequency: 2450MHz

●Microwave power: 7000W (industrial grade)

●Power regulation: 7000W (high-frequency closed-loop feedback PID)

●Microwave adjustment: 7000W can be adjusted simultaneously for microwave output, and it can also be individually positioned and adjusted

●Microwave ratio: Non pulse microwave linear output, control accuracy ± 1w, control

●Adjustment method: Non pulse continuous adjustable

●Adjustment ratio: 0-100

●Microwave self-tuning: can automatically adjust the process ratio

●Special direct coupling microwave excitation andWaveguideDesign to improve microwave efficiency

●Microwave Structure Factory: 3D Microwave Simulation

●Working temperature: 1100 ℃

●Temperature control accuracy: ± 1 ℃

●Equipped with temperature: 1200 ℃

●Temperature measurement method: Enix irradiation temperature measurement

●Cooling system: high-frequency axial flow fan

●Microwave coupling: 1 set of multi-mode high-frequency coupling system

●Vacuum system: Continuous vacuum -0.09Mpa (measured at Qingdao altitude, subject to actual altitude)

●Atmosphere system: Multiple independent gas paths can be used to pass various atmospheres (inert gases). A corrosion-resistant exhaust channel is adopted to quickly discharge the gases emitted during the heating process.

●Internal cavity coupling: Ainikesi Austrian high-temperature coupling cavity

●Microwave coupling: adaptive induction structure

●Internal cavity material: specialized microwave internal cavity

●Heating chamber length: 2000mm

●Inner tube material: Microwave specific quartz with a diameter of 80mm

●Thermal insulation material: adopting multidimensional microwave structural field design, ensuring microwave uniformity, industrial grade microwave resonant cavity, 8-layer insulation inner cavity design, and vacuum formed material composition structure

●Display mode: touch screen and embedded human-machine exchange system

●Control System: Enix Pro System

●Function configuration: Enix Pro system automatic control, temperature and power are both intelligently controllable, real-time temperature power curve is displayed in real time, cloud storage is available for download, and three operation modes are provided: manual, automatic, and constant temperature, which can be freely switched

●Real time power display, real-time current display, 485 converter, CP connection, real-time temperature display control, real-time curve

●USB data export, 60 sets of process storage, 5-stage mode compatible with new and old process replacement modes, equipped with multiple working modes, manual, automatic, constant temperature, etc

●Protection function: The device is equipped with over temperature alarm, over-current alarm, component self check, temperature abnormality, sensor abnormality automatic power-off protection, instrument fault alarm, microwave automatic stop and reset.

●The pipeline adopts a cut-off circleWaveguideSealed structure, excellent national standard for microwave leak prevention treatment (≤ 5mW/cm2)